Process Safety Manager

Sherwin-Williams hiring for Process Safety Manager jobs in Cleveland, OH, US

CORE RESPONSIBILITIES AND TASKS:

- Develop, review and support resin manufacturing sites on process safety initiatives:

1. Review compliance and risk status an assigned group of PSM / resin production facilities.  Support these sites through the following activities:
   • Process Hazard Analyses
   • Process Safety Management Audits
   • Self-Assessments from Monomer, Peroxides, and Flammable storage standards
   • Third party resin production safety reviews

• Work with sites to execute a multi-year capital allocation and for resin sites.
• Manage and oversee a resin scorecard and report out for sites to share execution of funding and improvements plans.
• Partner with the resin Community of Practice to communicate and share best practices across the sites.
• Lead and facilitate PHAs with assigned sites. Use the events to teach and coach others to become competent PHA facilitators.
• Work with assigned sites to advance through the PSM scorecard to achieve a level 2 or higher in all elements.
• Support sites to advance and execute projects. Hold recurring meetings with sites on status of execution and completion of PSM action plans and projects.

- Risk Analysis, Prevention & Investigations:

• Manage resin risk assessment and related action plans for assigned sites.  Work with EHS site leaders to ensure action are on tactical plans and included in the CapEx budget.
• Work with resin sites to prioritize and risk rank action plans and hold routine closure status calls. 
• Participate in post event / incident investigations with site and regional teams.  Support teams in the root cause analysis and the determination of appropriate controls to prevent recurrence.

- Training & Support:

• Develop resin training and resources to build technical and EHS competence across all resin sites from reactor operators to leadership.
• Build competence and awareness through technical talks and Setting the Tones.
• Facilitate communication and training on resin operations through the Community of Practice.

- Compliance / Legal:

• Participate in or lead select PSM audits for resin sites.
• Participate or lead select Process Hazard Analyses for resin sites.
• Work with resin site PMs, EHS managers and regional EHS directors on compliance issues at resin locations.

FORMAL EDUCATION: 

Required:

• Bachelor’s degree in a physical science or Engineering
• Bachelor’s degree in a Chemical Engineering
• Master’s level degree in a physical science or Engineering
• Professional Engineer (P.E.), Certified Safety Professional (CSP), Six Sigma, Human Factors Engineering

KNOWLEDGE & EXPERIENCE:

Required:

• 3+ years of experience with polymers, resin, reactive chemistry for paint and coatings
• 5+ years of prior experience in PSM regulated facilities, or the chemical or coatings industry.
• Experience with batch processing, chemical process safety, process hazard analyses and methods (What-If, HAZOP, Checklist), environmental capture and control systems, process and behavioral accident/incident investigation, PSM/RMP auditing, EHS Management Systems
• Experience with Process Hazard Analysis (chemistry based and processing based)
• Previous implementation experience with risk reduction through design and controls
• Knowledge of general safety engineering
• Experience and comfort level around interacting with and engaging senior level employees.
• Ability to handle potential stressful situations including investigations of accidents involving injury or death, investigations of fires and/or explosions, governmental investigations and inquiries.

Preferred:

• International experience and knowledge of global standards including process safety, fire protection and life safety, and safety engineering and hazards.

TECHNICAL/SKILL REQUIREMENTS:

Required:

• PHA facilitation
• Project engineering support and project execution
• Experience in operations in resin / reactive chemistry manufacturing.

Travel - Up to 40%